Yin Jielai: Don't Just Look At How Much Investment You Get.

In March, reporters followed China. Spin The Federation of industry research group went to Guangdong to investigate the energy conservation and emission reduction in the textile industry. As a "national traditional enterprise transformation and upgrading demonstration enterprise", "Guangdong environmental protection integrity (green card) enterprise", "Guangdong energy saving advanced enterprise" -- mutual (Panyu) textile printing and dyeing Co., Ltd. became the first stop of this research activity.

During the "11th Five-Year" period, Guangdong province carried out cleaner production audit work in key energy consuming textile enterprises, and through the implementation of cleaner production projects, reduced the consumption of resources and pollution of industrial enterprises. A group of well-known enterprises such as mutual exchange has achieved over 35% of water reuse. After carrying out cleaner production, the level of production management has been greatly improved, the production site has been improved, and the phenomenon of dripping and dripping has been reduced. In particular, the application of automation, information technology and intelligent technology and equipment has reduced the number of employees, reduced the intensity of labor, and increased the efficiency of enterprises.

If the bright workshop, orderly workshop and busy workers reflect the healthy operation of an enterprise, large area of green vegetation and elegant office roof garden show the importance of environmental protection for enterprises. At the beginning of the establishment of the company, the energy saving and emission reduction concept was integrated into the survival and development of enterprises. From the initial recovery of waste heat to the current treatment of stereotype exhausts and the implementation of the information automation construction investment, enterprises will combine energy conservation and emission reduction with industrial restructuring, accelerate transformation and upgrading, and save production costs.

In recent years, the company has invested more than 200 million yuan for energy conservation and emission reduction. It is the first textile enterprise to voluntarily carry out cleaner production in Guangzhou, and the level of cleaner production has reached the international advanced level. In the view of chairman Yin Jielai, clean production can not only save costs, but also benefit the society and future generations.

Not only invisible returns are immeasurable, but also tangible returns in the past few years. The relevant person in charge of the company calculated the accounts to reporters: in 2008~2012, the total assets of enterprises increased by 14.87%, output value increased by 45.78%, the main business revenue increased by 39.93%, the main business profit increased by 106.16%, and the export volume increased by 53.05%. "Over the past few years, the number of employees has dropped from more than 7200 to more than 4600, while production capacity has not decreased and profits have increased significantly. This is due to the improvement of automation rate, and on the other hand, energy conservation and emission reduction have played a role. Yin Jie said.

For printing and dyeing enterprises, the proportion of water consumption in total cost should not be underestimated. The company has two sets of waste water control RO reverse osmosis membrane treatment facilities, the daily processing capacity of 40 thousand tons, the air flow dyeing machine 341, accounting for 64% of all dyeing machines. With the water saving measures such as reclaimed water reuse and air flow dyeing, the water consumption per unit product of dyeing process decreased from 143 tons per ton of water in 2007 to 73.5 tons per ton of water in 2012, down by 48.6% and 27 million tons in 5 years. During the "12th Five-Year" period, the company plans to have 9538.8 tons of standard coal per year, and has completed 19206.33 tons as of 2012, with a target of 100.67%.

This group of astonishing figures is only part of the entire energy saving project proceeds, as an advanced energy saving enterprise, mutual excel is also reflected in the overall operation strategy.

What kind of advanced awareness does an energy efficient advanced enterprise have? Textile industry The implementation of the GB/T23331 energy management system has achieved good results. In 2011, it won the first BSI customer energy management Pioneer Award and passed the ISO14064-1 certification of greenhouse gas emission at the organizational level. As an advanced energy saving and emission reduction industry in the industry, mutual company has participated in the research work of the "carbon footprint accounting method for textile products" by the China Standardization Research Institute. It has become the first local standard of cleaner production in Guangdong Province, the main compilation unit of the greenhouse gas emission quantification method of textile enterprises, and the Guangzhou low carbon textile engineering technology research and development center.

Due to the remarkable achievements of cleaner production, mutual company has won the national textile industry energy saving and emission reduction technology application demonstration enterprise, China's knitting industry environmental optimization, energy saving and emission reduction excellent enterprises, and the whole country. Printing and dyeing industry Energy saving and emission reduction standard competition advanced enterprises, Hongkong Environmental Excellence Program Award, Hongkong "Hang Seng triangle environmental protection grand prize" environmental award and other honors.

What kind of sense of social responsibility does an advanced energy-saving enterprise have? Speaking of cleaner production, Yin Jie said: "this year's haze weather seriously affects people's health and living environment. What can enterprises do for this? Without doubt, we must do well in energy conservation, emission reduction and cleaner production. If we do not pay much attention to cleaner production, the price is to destroy the living environment of future generations. "

What kind of management consciousness should an excellent enterprise have? At present, most textile enterprises lack the talents of cleaner production and affect the continuous development of their work. In order to promote cleaner production smoothly, the company specializes in dyeing and finishing industry experts to inspect and propose rectification measures regularly.

The reporter saw that there were several small holes in the roof of some open workshop of the company. When the cold air entered the workshop from the door, the hot air formed by the operation of the machine was pushed up by the cold air from the hole, which effectively improved the sultry environment in the workshop.

Seeing the great benefits generated by cleaner production, the company's thirst for upgrading the management system is more intense. Under the guidance and assistance of China Textile Union, the company introduced the SAP enterprise resource planning system. This system defines the area and information exchange between manufacturing management and ERP, and uses integrated system to collect more information, which can improve quality management, reduce cost / shorten delivery time, manage KPI effectively, promote lean production, and improve management and decision-making efficiency. No doubt, this is a huge investment. "Don't just look at how much investment you put in." Yin Jie said.